At Tech Synergy Technology, we offer precision-engineered Special Purpose Machines (SPMs) for connector terminal insertion—a critical process in electrical and electronic assembly. Our systems are designed to accurately insert crimped metal terminals into plastic connector housings or terminal blocks, ensuring reliability and consistency in high-volume production.

Our machines feature automated wire feeding, terminal positioning, and controlled insertion using servo or pneumatic actuators. Each step of the process is precisely managed by PLC-based control systems, ensuring consistent insertion force, alignment, and cycle timing.

To guarantee flawless insertion, we integrate vision systems and smart sensors that continuously monitor terminal orientation, insertion depth, and alignment in real time. This minimizes errors such as misalignment, partial insertion, or terminal damage

For maximum efficiency and uptime, our systems incorporate servo-driven mechanisms, quick-change tooling, and predictive maintenance features—making them ideal for high-speed, high-volume production environments.

Whether you're producing automotive connectors, electronic modules, or industrial control components, our connector terminal insertion solutions deliver accuracy, reliability, and production scalability.